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  • Wouter
    Experienced newbie
    • Feb 13 2023
    • 34

    Alternator belt

    My Bird has a 352 engine, AC and a new installed 130 Amp. alternator instead of the old generator.
    All this driven by its original, single belt.
    Now the alternator needs after some bad start attempts more drive power, that's normal. The single belt is in that case insufficient to deliver enough torque and squeeks terrible for a few minutes..

    What best to do.. Install a heavier belt if available ? Or double the belt with double pulley?
    Maybe let run the AC belt in another way than through the waterpump pulley to relieve the alternator belt?

    Thanks in advance,

    Wouter
    Last edited by Wouter; August 26, 2023, 10:23 AM.
  • jopizz
    Super-Experienced


    • Nov 23 2009
    • 8560

    #2
    How did you mount the new alternator. What brackets are you using. Hopefully you are not using the cheap generic brackets that they sell to convert from generator to alternator. Those are worthless. Did your old generator have a dual belt pulley. If so you can swap that to your new alternator and use two belts.

    John
    John Pizzi - Squarebirds Administrator

    Thunderbird Registry #36223
    jopizz@squarebirds.org 856-779-9695

    https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

    Comment

    • Wouter
      Experienced newbie
      • Feb 13 2023
      • 34

      #3
      I have the alternator directly bolted on the engine; found a threaded mounting hole and supported alternator with two brackets; made from the removed generator bracket.
      A double pulley might not easy to fit.. the AC pump is also driven from the waterpump pulley. I found no room for a third belt on the waterpump pulley..

      Wouter
      Attached Files
      Last edited by Wouter; August 26, 2023, 11:33 AM.

      Comment

      • jopizz
        Super-Experienced


        • Nov 23 2009
        • 8560

        #4
        You must have a later 352 or 390 engine. The original engine did not have that mounting hole. That's fortunate. I've never seen any other setup other than the compressor run by the water pump. You can buy a conversion kit for FE engines so you can use a serpentine belt but they are pretty expensive.

        John
        John Pizzi - Squarebirds Administrator

        Thunderbird Registry #36223
        jopizz@squarebirds.org 856-779-9695

        https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

        Comment

        • Wouter
          Experienced newbie
          • Feb 13 2023
          • 34

          #5
          Thank you John.

          I will check for this kit.
          Another (cheap) option is to cancel the AC option.. which I never use.
          Then I have room for dual belts and pulley.

          Thanks,
          Wouter

          Comment

          • jopizz
            Super-Experienced


            • Nov 23 2009
            • 8560

            #6
            You should be able to go with a dual belt setup even with the compressor if you get the correct pulleys. Here's a diagram of a FE engine with dual belts.

            John

            dual pulley belts.jpg
            John Pizzi - Squarebirds Administrator

            Thunderbird Registry #36223
            jopizz@squarebirds.org 856-779-9695

            https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

            Comment

            • Wouter
              Experienced newbie
              • Feb 13 2023
              • 34

              #7
              I see I have to mount another waterpump pulley, no problem.
              But.. what about the power steering? Can't see this belt..?
              In my setup it's driven by the crankshaft pulley on the balancer.
              This pulley has only two belt grooves.

              Wouter

              Comment

              • jopizz
                Super-Experienced


                • Nov 23 2009
                • 8560

                #8
                It would still be driven by the crankshaft pulley. It would have three grooves.

                John
                John Pizzi - Squarebirds Administrator

                Thunderbird Registry #36223
                jopizz@squarebirds.org 856-779-9695

                https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                Comment

                • Wouter
                  Experienced newbie
                  • Feb 13 2023
                  • 34

                  #9
                  Ok. All clear.
                  Thanks again,
                  Wouter

                  Comment

                  • jopizz
                    Super-Experienced


                    • Nov 23 2009
                    • 8560

                    #10
                    I'll see if I can find you a picture of the correct three groove crank and water pump pulleys you will need.

                    John
                    John Pizzi - Squarebirds Administrator

                    Thunderbird Registry #36223
                    jopizz@squarebirds.org 856-779-9695

                    https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                    Comment

                    • jopizz
                      Super-Experienced


                      • Nov 23 2009
                      • 8560

                      #11
                      This diagram is probably a little clearer. The power steering pump would go on the outside of the three groove crank pulley.

                      John

                      ac pulley diagram.jpg three groove crank pulley.jpg
                      John Pizzi - Squarebirds Administrator

                      Thunderbird Registry #36223
                      jopizz@squarebirds.org 856-779-9695

                      https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                      Comment

                      • Wouter
                        Experienced newbie
                        • Feb 13 2023
                        • 34

                        #12
                        This helps. I know what to do next..
                        ​​​​​​Many thanks!

                        Wouter

                        Comment

                        • simplyconnected
                          Administrator
                          • May 26 2009
                          • 8861

                          #13
                          There is another option. What you're looking for equates to two things; more belt surface area and a pulley that offers a 'longer lever' (radius).

                          A larger diameter pulley will solve your squealing problem because it has both more belt surface area and a longer lever. I had the same problem with my Y-block and the 130-amp alt. The old guy in a shop down the street looked in his stock and found an old Chevy pulley (they all have the same diameter hole). For ten bucks, he sold and installed the pulley for me. No more squeal and it runs my electric fan all day long at idle speeds. - Dave
                          Member, Sons of the American Revolution

                          CLICK HERE to see my custom hydraulic roller 390 FE build.

                          "We've got to pause and ask ourselves: How much clean air do we need?"
                          --Lee Iacocca

                          From: Royal Oak, Michigan

                          Comment

                          • Wouter
                            Experienced newbie
                            • Feb 13 2023
                            • 34

                            #14
                            Hello Dave,
                            Thank you for your update. I'll try this and hope it solves this (little) problem.
                            A dual belt and pulley's will be the next step.
                            Thanks!
                            Wouter

                            Comment

                            • Wouter
                              Experienced newbie
                              • Feb 13 2023
                              • 34

                              #15
                              I have one question about the 3 grooved water pump- and the deepened(?)steering pump pulley. Please, may I have its part numbers as shown in above diagram ?
                              Unfortunately, I can't read them..
                              Thanks again !

                              Wouter
                              Last edited by Wouter; October 7, 2023, 11:24 AM.

                              Comment

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