This is an update. The transmission problem got progressively worse, so I dropped the pan and drained the fluid out of the convertor. A noticeable burned smell and slight brown color to the otherwise red. Gunk in the pan, and the filter coated with it. Although the gunk had a grey color to it I think it was more fiber from the new clutch friction disks than metal. At least I hope so. So the transmission had to get real hot for viscosity to drop in order to pump fluid through the shifter circuit.
I bought a new filter from Oreilly's. China again, it took a lot of tweaking for it to fit properly. However the gasket it came with looked better (neoprene?) than the Felpro one that I had ordered separately. I worked the pan flange carefully to flatten it out as best as I could, then used Permatex RTX black on both sides of the gasket. Hand tightened in several stages in a radial pattern then let sit for an hour, then torqued to 5 #-ft. New stainless steel pre-bent cooling lines and using the OEM cooling circuit (in the radiator). The refill took 11 quarts of Valvoline.
I just test drove it- problem solved.
I bought a new filter from Oreilly's. China again, it took a lot of tweaking for it to fit properly. However the gasket it came with looked better (neoprene?) than the Felpro one that I had ordered separately. I worked the pan flange carefully to flatten it out as best as I could, then used Permatex RTX black on both sides of the gasket. Hand tightened in several stages in a radial pattern then let sit for an hour, then torqued to 5 #-ft. New stainless steel pre-bent cooling lines and using the OEM cooling circuit (in the radiator). The refill took 11 quarts of Valvoline.
I just test drove it- problem solved.
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