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60 Resistor Wire Bypass Question

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  • bcomo
    Super-Experienced
    • Sep 23 2005
    • 1223

    60 Resistor Wire Bypass Question

    I need to bypass the resistor wire going to the FlameThrower coil on my 60 -- I found that it needs a full 12 Volts.

    I don't know exactly where the resistor wire begins. Would it be best to run another complete wire from the switch?

    If I run a new wire from the switch, where is the "I" terminal on the switch, and do I have to remove the switch to do it? Also, what gauge wire?

    Thanks
    Bart
    1960 Hard Top/430
    Thunderbird Registry Number 1231
  • JohnG
    John
    • Jul 28 2003
    • 2341

    #2
    I looked at the wiring diagram at http://users.wpi.edu/~goulet/TBird/60wiring_diagram.jpg (you have to download the .jpg file and Zoom in to 100% to see anything of any use)

    The pink resistor wire appears to go all the way to the switch, unfortunately. It is well labeled in the diagram with an arrow pointing to it.

    For a replacement wire, perhaps visit the local hardware store and see how 16 gauge looks to you. I have some on my shelf and the label mentions being "gasoline resistant" which is a good attribute as gas attacks many plastics. Yellow might be a good color as the 12V ones on 58-59 are yellow to the ballast resistor. While at the hardware store you can get appropriate end connectors to solder onto both ends of your wire.

    John
    1958 Hardtop
    #8452 TBird Registry
    http://tbird.info/registry/DataSheet...r~equals~8452)

    photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
    history:
    http://www.squarebirds.org/users/johng/OCC.htm

    Comment

    • bcomo
      Super-Experienced
      • Sep 23 2005
      • 1223

      #3
      John:

      Is there a photo anywhere of the back of the Ignition Switch?

      If looking from the back of the switch under the dash, which terminal is the one for the Ignition?
      Bart
      1960 Hard Top/430
      Thunderbird Registry Number 1231

      Comment

      • JohnG
        John
        • Jul 28 2003
        • 2341

        #4
        well... the diagram seems to show the pink resistor wire going all the way to the switch and being on a post marked "C" which also has a Black-Green wire on it. No other post has two wires attached so maybe you can narrow it down from this information. (the Black-Green appears to head off to the Generator indicator light)
        1958 Hardtop
        #8452 TBird Registry
        http://tbird.info/registry/DataSheet...r~equals~8452)

        photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
        history:
        http://www.squarebirds.org/users/johng/OCC.htm

        Comment

        • bcomo
          Super-Experienced
          • Sep 23 2005
          • 1223

          #5
          Thanks -- I see that now. I'll take a look up close now.
          Bart
          1960 Hard Top/430
          Thunderbird Registry Number 1231

          Comment

          • FeFranco
            Experienced
            • Jan 13 2007
            • 232

            #6
            Make sure you disconnect the battery!

            Comment

            • bcomo
              Super-Experienced
              • Sep 23 2005
              • 1223

              #7
              OK -- I got it done.

              This is one of two things that solved my "Cold Start" problem.

              I'm making another post to my old thread on that to close it out.
              Bart
              1960 Hard Top/430
              Thunderbird Registry Number 1231

              Comment

              • byersmtrco
                Super-Experienced
                • Sep 28 2004
                • 1839

                #8
                I did mine that way. Works like a champ now.

                For future reference for anyone, even if the points are left in place, that resistance wire should be checked/changed. It breaks down over time. My buddy that owns a shop locally (he works on ALL kinds of old cars - he has a Model-A in his shop now) won't use resistor wire. He'll run a new wire with a balast resistor.
                My resistor wire litterally crumbled when I went to move it.

                Comment

                • JohnG
                  John
                  • Jul 28 2003
                  • 2341

                  #9
                  that sounds like really good advice. The wire is a "resistance" wire because it has resistance which translates into heat. The heat, over time, makes both the metal and insulation potentially brittle and crumbly.

                  The ballast resistor isn't a whole lot different in concept but the wire is on material designed to absorb heat, and (most important perhaps) you can carry a spare with you and change it in a matter of a couple minutes should it fail. Plus it's cheap!
                  1958 Hardtop
                  #8452 TBird Registry
                  http://tbird.info/registry/DataSheet...r~equals~8452)

                  photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
                  history:
                  http://www.squarebirds.org/users/johng/OCC.htm

                  Comment

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