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  • Cwcb08
    Experienced
    • Oct 11 2016
    • 163

    engine temp guage issue

    my engine temp is not working

    i took off the plug and grounded it and the guage goes all the way to hot, remove the ground the guage goes back, ok should be simple replace the sender. picked up a new one from car quest and installed ( no teflon just what was already on the threads ) replaced the bullet connector ( new sender has a smaller post ) fire up the car let run for 15 min, no reading, check the rad hose temp 165f, unplug the connector ground it guage moves.

    im stumpped, guage works, wiring obviously works, and sender is new, any suggestions
    Attached Files
    Last edited by YellowRose; October 12, 2016, 09:03 AM. Reason: Downsized Pix
    2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN
  • YellowRose
    Super-Experienced


    • Jan 21 2008
    • 17231

    #2
    engine temp gauge issue

    Cody, is your gas gauge and other gauges working? Often, this can be a problem with the Constant Voltage Regulator (CVR) unit that takes the 12v from the system, and down grades it to 6v for the 6v gauges. This causes problems to the gauges, IF that 12V is getting to the gauges instead of 6v. But lets see what jopizz has to say when he sees this. I fixed your pix for you.

    Ray Clark - Squarebirds Administrator
    The Terminator..... VTCI #11178 ITC #6000 Yellow Mustang Registry (YMR) #12188
    Contact me via Private Message for my email address, or Call (Cell) 210-875-1411

    https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm
    Faye's Ovarian Cancer Memorial Website.
    https://faye.rayclark.info/index.html

    Comment

    • Cwcb08
      Experienced
      • Oct 11 2016
      • 163

      #3
      the oil temp works, and im not sure about the ammeter, it sits in the middle even when the battery is disconnected, is that normal? the engine temp doesn't and the fuel guage didn't, i forgot to look at it again after i fixed the low fuel light relay
      2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

      Comment

      • YellowRose
        Super-Experienced


        • Jan 21 2008
        • 17231

        #4
        engine temp guage issue

        As I recall, with the battery disconnected, or the key turned off, the gauges should go to the far left side and rest. At least that is the way it is on my Squarebird. Hopefully, jopizz or someone with better knowledge than me, will be on here shortly, and be able to help you. It could be anything, like a previous owner getting in there and wiring the gauges incorrectly.. Or a possible problem with that CVR unit. IF it is that, you may have to replace it. If you do, I would replace it with one of the new solid state ones. Our webmaster, Dave Dare ~ simplyconnected, can take your OEM CVR and convert it to a solid state one, and send it back to you. He can give you the details on that IF that is the problem..

        Ray Clark - Squarebirds Administrator
        The Terminator..... VTCI #11178 ITC #6000 Yellow Mustang Registry (YMR) #12188
        Contact me via Private Message for my email address, or Call (Cell) 210-875-1411

        https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm
        Faye's Ovarian Cancer Memorial Website.
        https://faye.rayclark.info/index.html

        Comment

        • YellowRose
          Super-Experienced


          • Jan 21 2008
          • 17231

          #5
          engine temp gauge issue

          BTW, Cody, all the wiring schematics for your Tbird are in the Technical Resource Library (TRL). You can click on them to expand them, or print them out as needed. If you do not have them, there they are for you. The link to it is always part of my signature element and also John's ~ jopizz.

          Ray Clark - Squarebirds Administrator
          The Terminator..... VTCI #11178 ITC #6000 Yellow Mustang Registry (YMR) #12188
          Contact me via Private Message for my email address, or Call (Cell) 210-875-1411

          https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm
          Faye's Ovarian Cancer Memorial Website.
          https://faye.rayclark.info/index.html

          Comment

          • jopizz
            Super-Experienced


            • Nov 23 2009
            • 8347

            #6
            If the gauge goes all the way to Hot when you ground the wire your CVR is probably good. If you have a test light put it on the wire. You should see it pulsing and not solid. Did you ground the wire to the engine block or battery? If the sender is good and your engine is properly grounded it should work. If not it can only be one or the other.

            John
            John Pizzi - Squarebirds Administrator

            Thunderbird Registry #36223
            jopizz@squarebirds.org 856-779-9695

            https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

            Comment

            • Cwcb08
              Experienced
              • Oct 11 2016
              • 163

              #7
              Originally posted by jopizz
              If the gauge goes all the way to Hot when you ground the wire your CVR is probably good. If you have a test light put it on the wire. You should see it pulsing and not solid. Did you ground the wire to the engine block or battery? If the sender is good and your engine is properly grounded it should work. If not it can only be one or the other.

              John
              i grounded it to the battery, i will test against the block 2moro as im about to leave for work
              2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

              Comment

              • Yadkin
                Banned
                • Aug 11 2012
                • 1905

                #8
                Fuel, oil and temp all work the same way. Each gauge is a little 6V heater that makes a bi-metal coil change length and at on the indicator needle.

                The ammeter is different. For '64 it is an actual shunt, where full alternator amperage runs through it then over to the power panel on the passenger side kick panel. The needle should be in the middle with key off, to the left with key on accessories and stuff running, to the right with engine running. Later years (Dave Dare can verify) might use a remote shunt. These are a fire hazard if you install a higher amp alternator and power accessories, so plan accordingly.

                For the temperature gauge, test the sender mounted on the intake, disconnect the wire. Use an ohmmeter between the brass hex and the electrical connection. It should read 100 ohms cold, 10 ohms when 180F. Then check ohms between the connector and the intake, then the block, then the chassis. If you don't have proper grounding the gauge won't work.

                Comment

                • Cwcb08
                  Experienced
                  • Oct 11 2016
                  • 163

                  #9
                  Originally posted by Yadkin
                  If you don't have proper grounding the gauge won't work.
                  looking under the hood last night, where should the battery ground to the block? mine grounds to the AC idler pulley bracket?
                  2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

                  Comment

                  • simplyconnected
                    Administrator
                    • May 26 2009
                    • 8787

                    #10
                    Where did Ford put it, or where does it belong?
                    Ford saved money by putting the shortest copper wire at the closest attachment point.

                    Your starter motor draws the most current so a good, healthy copper wire needs to stretch to that area. I run a #4AWG from the battery post to a bell housing bolt next to the starter motor. I also 'hang' both (starter motor and ground) wires from a clamp along the engine so vibration doesn't destroy the lug on the starter motor.

                    Notice that modern cars have a smaller (green #10) body ground wire, connected close to the battery. That's important to prevent body current from returning through drivetrain bearings. Ford cars used a braided wire that stretched from the back of the head to the firewall. - Dave
                    Member, Sons of the American Revolution

                    CLICK HERE to see my custom hydraulic roller 390 FE build.

                    "We've got to pause and ask ourselves: How much clean air do we need?"
                    --Lee Iacocca

                    From: Royal Oak, Michigan

                    Comment

                    • Cwcb08
                      Experienced
                      • Oct 11 2016
                      • 163

                      #11
                      Originally posted by simplyconnected
                      Where did Ford put it, or where does it belong?
                      Yes where did ford put it on a AC car, mine is currently grounded to the adjustment bolt of the AC tensioner pulley bracket


                      Last night I Pulled off the wire to the sender to ground it to the block vs the battery and the gauge didn't move( when grounded to the block or battery ) electrical can be frustrating
                      2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

                      Comment

                      • simplyconnected
                        Administrator
                        • May 26 2009
                        • 8787

                        #12
                        First, turn the key switch to the 'on' position. Then use your meter or a test light with one prod on neg. The other prod should be on the temp sensor wire and it should pulse 12 volts.

                        I prefer my homemade test light. It's simply a dash light soldered to two wires and taped. I have alligator clips on the ends of the long wires. I can see the light without looking at it and an incandescent lamp is a self-regulating load. If you don't have a spare dash bulb, use one of those holiday twinkle lights that cost three bucks per set. Cut off four or five bulbs in a series and lengthen the wires. Six bulbs in series will produce a slightly dimmer light but will last forever.

                        On a cold engine it doesn't matter whether the wire is on the block sending unit or not because the sending unit lowers resistance when the engine is hot (sending the gauge needle towards 'H').

                        Your fuel gauge works the exact same way; an empty tank has a high resistance to ground. A full tank sends the gauge needle to 'F'. Power removed (key off) should send the gauges to or below 'cold' or 'empty'. - Dave
                        Member, Sons of the American Revolution

                        CLICK HERE to see my custom hydraulic roller 390 FE build.

                        "We've got to pause and ask ourselves: How much clean air do we need?"
                        --Lee Iacocca

                        From: Royal Oak, Michigan

                        Comment

                        • Cwcb08
                          Experienced
                          • Oct 11 2016
                          • 163

                          #13
                          ( it won't let me post when i answered within a quote )
                          Originally posted by simplyconnected
                          First, turn the key switch to the 'on' position. Then use your meter or a test light with one prod on neg. The other prod should be on the temp sensor wire and it should pulse 12 volts.

                          I prefer my homemade test light. It's simply a dash light soldered to two wires and taped.

                          ok i will make up one of those lights

                          On a cold engine it doesn't matter whether the wire is on the block sending unit or not because the sending unit lowers resistance when the engine is hot (sending the gauge needle towards 'H').

                          like i posted, i tried this on a cold engine and it didn't move when i grounded it but i dont know why, it worked last test?

                          Your fuel gauge works the exact same way; an empty tank has a high resistance to ground. A full tank sends the gauge needle to 'F'. Power removed (key off) should send the gauges to or below 'cold' or 'empty'. - Dave

                          when testing the low fuel light the one wire i grounded made the light come on, if i ground the other the guage should go to full? i tried my multi meter on the sender and the number kept jumping up and down i guess it was the tank sloshing as i had backed her up onto ramps a few minuets prior( does that sound like a bad sender?)
                          2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

                          Comment

                          • simplyconnected
                            Administrator
                            • May 26 2009
                            • 8787

                            #14
                            You can do all your electrical tests just using the wires connected to (both) the sending units.

                            Disregard the Low Fuel Relay. You need to look at power that starts at the CVR (constant voltage regulator). The CVR feeds both fuel and temp gauges with the same power, which is pulsating 12-vdc. In fact, the gauges are identical, too.

                            You are looking for the gauges to deflect to full scale, here. Each gauge feeds respective sending units that both run between 10-100 ohms. Ten is 'hot' or 'full' and 100 is 'cold' or 'empty'.

                            Grounding either wire at the sending unit should send the gauge to full scale. Limit this time to one minute (or use a 10-ohm resistor in series). If you don't see power at the sending unit move to the gauge. If you don't see power at the gauge, you need a new CVR. It's that simple.

                            These gauges and sending units are made by King-Seeley for Ford. They use current through a ni-chrome wire wrapped around a bi-metal strip to move the needle. That means the polarity on the gauges makes no difference. There is no motor or armature, only a bi-metal strip that bends with heat. That's why we rarely see 'bad gauges'. CVRs go bad all the time. When new, they have a on-off duty cycle of 50%. As they age they get erratic, they open or they short inside.

                            BTW, I convert CVRs to solid state. - Dave
                            Member, Sons of the American Revolution

                            CLICK HERE to see my custom hydraulic roller 390 FE build.

                            "We've got to pause and ask ourselves: How much clean air do we need?"
                            --Lee Iacocca

                            From: Royal Oak, Michigan

                            Comment

                            • Yadkin
                              Banned
                              • Aug 11 2012
                              • 1905

                              #15
                              Originally posted by Cwcb08
                              looking under the hood last night, where should the battery ground to the block? mine grounds to the AC idler pulley bracket?
                              This is the most important ground on the car- it shouldn't be on a bracket, but directly to the block. Mine's on the passenger side in front. The bolt is fairly large, screws in horizontally into the side of the block. See the copper in the picture? That's the connector.

                              Don't get confused by my custom serpentine belt assembly or headers.
                              Attached Files

                              Comment

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