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Changing Door Handles - advice?

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  • JohnG
    John
    • Jul 28 2003
    • 2341

    Changing Door Handles - advice?

    hi!
    I am hoping to replace my outer door handles this winter with some new ones from Dennis Carpenter, purely for visual purposes.

    I have little experience working in the door and basically want to know if there are any significant obstacles or issues involved in changing them.

    I can remove the window crank handle (have the tool for that) and the inner panel. I have worked on the outer door trim from the lower inside. That's about the extent of my experience.

    Can I, for example, even get to the handles with the windows in place? If so, how are the handles held on?

    Any advice or experiences appreciated!

    By the way, I do not have power windows.

    thanks!
    John
    1958 Hardtop
    #8452 TBird Registry
    http://tbird.info/registry/DataSheet...r~equals~8452)

    photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
    history:
    http://www.squarebirds.org/users/johng/OCC.htm
  • Dakota Boy
    Super-Experienced
    • Jun 30 2009
    • 1561

    #2
    Remove the door panel and take a peek inside.

    They are pretty easy to work with, but the interior door panel must be removed. Roll the window up. I believe the screws are phillips-head.
    http://www.tbirdregistry.com/viewdat...ryNumber=33517

    Comment

    • jopizz
      Super-Experienced


      • Nov 23 2009
      • 8346

      #3
      One screw is inside the door. The other is outside behind the weatherstripping. The window needs to be up. They are phillips head screws as Dakota Boy said. It helps if you have a long screw driver and you tape the inside screw to the tip to get it started. While you have the door panel off lube the linkage and lock mechanism. I assume you have new gaskets as well.

      John
      John Pizzi - Squarebirds Administrator

      Thunderbird Registry #36223
      jopizz@squarebirds.org 856-779-9695

      https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

      Comment

      • simplyconnected
        Administrator
        • May 26 2009
        • 8787

        #4
        Yeah, it's pretty straight forward, John. When the window is up it is also out of the way. I don't know if Dennis-carpenter.com is actually making the handles. My repops came from Taiwan and it seems every vendor is selling the same stuff. So, you might as well get the cheapest price going.

        Squarebird handles are super easy to remove. The button does not have a key lock but it does have an adjustment 'jack screw' (for how far the button depresses before the door unlatches).
        Most handles have two plastic (body) pads. The handle casting tightens with two screws that enter from the inside.

        Most SB handles are sold with the button included. Make sure you order new pads if yours are chipped or worn.

        As said, simply remove your inside handles and pull the inner door panel off per your shop manual. <--This is the hardest part of the whole job.
        Member, Sons of the American Revolution

        CLICK HERE to see my custom hydraulic roller 390 FE build.

        "We've got to pause and ask ourselves: How much clean air do we need?"
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        From: Royal Oak, Michigan

        Comment

        • 840 840 840
          Experienced
          • Dec 30 2008
          • 161

          #5
          I would also shoot the screw with a product like WD-40 for a day or two before trying to remove them. Bi-Metals like to stick together and it's easier to wait a day or two then remove striped Phillips head screws.
          Charley

          Comment

          • JohnG
            John
            • Jul 28 2003
            • 2341

            #6
            Thanks for all the great information, guys!

            I bought the handles a couple years ago so I will check and make sure I have new gaskets.

            So you think I have a decent chance of getting the screws out, with penetrating oil? They have been in there for 57 years, so I am not taking anything for granted. If I have to drill the heads off, it won't be the end of the world.

            But in general, you have given me lots of optimism that this is a reasonable job. Lubing all the mechanisms in the meantime is a bonus.

            Since we are in the process of getting 18" of snow, it doesn't look like I will be driving the ol' girl anytime soon, so I can patiently get into this.

            John
            1958 Hardtop
            #8452 TBird Registry
            http://tbird.info/registry/DataSheet...r~equals~8452)

            photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
            history:
            http://www.squarebirds.org/users/johng/OCC.htm

            Comment

            • jopizz
              Super-Experienced


              • Nov 23 2009
              • 8346

              #7
              I've done dozens of them and I've never had an issue getting the screws out. Usually to get the inside one out I use a screw tip on a ratchet with a long extension so I can get leverage on it. There's less chance of rounding off the screw head this way.

              John
              John Pizzi - Squarebirds Administrator

              Thunderbird Registry #36223
              jopizz@squarebirds.org 856-779-9695

              https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

              Comment

              • JohnG
                John
                • Jul 28 2003
                • 2341

                #8
                Usually to get the inside one out I use a screw tip on a ratchet with a long extension so I can get leverage on it. There's less chance of rounding off the screw head this way.

                Agreed. Are they #2 ?
                1958 Hardtop
                #8452 TBird Registry
                http://tbird.info/registry/DataSheet...r~equals~8452)

                photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
                history:
                http://www.squarebirds.org/users/johng/OCC.htm

                Comment

                • Anders
                  Super-Experienced
                  • Jan 19 2008
                  • 2213

                  #9
                  You need to pull out this little piece first to be able to remove the key hole.
                  Attached Files
                  sigpic..."Lil darling Ruth":)
                  http://www.tbirdregistry.com/#33158

                  Comment

                  • partsetal
                    Super-Experienced
                    • Jun 4 2005
                    • 853

                    #10
                    Before installing the new handles, you must transfer the button plate from the old handles. This is a metal plate that screws to the backside of the handle and guides the button and holds the spring. The spring, button guide and the screws for this are included with the new handles.
                    Carl

                    Comment

                    • JohnG
                      John
                      • Jul 28 2003
                      • 2341

                      #11
                      the entire handle appears completely assembled.
                      1958 Hardtop
                      #8452 TBird Registry
                      http://tbird.info/registry/DataSheet...r~equals~8452)

                      photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
                      history:
                      http://www.squarebirds.org/users/johng/OCC.htm

                      Comment

                      • partsetal
                        Super-Experienced
                        • Jun 4 2005
                        • 853

                        #12
                        That would be unusual if they are the Carpenter handles. I've installed 8 pair in the last 10 yrs and always had to transfer bits to the new handles.
                        Carl

                        Comment

                        • JohnG
                          John
                          • Jul 28 2003
                          • 2341

                          #13
                          When I dismantle the old ones, I'm sure it will become clear what needs to be recycled.

                          For some reason I came two acquire two sets of Carpenter handles. One set is assembled and one is in pieces. One came with new gaskets; the other did not. Go figure.

                          Anyways, you guys have all done great! Thanks so much!
                          1958 Hardtop
                          #8452 TBird Registry
                          http://tbird.info/registry/DataSheet...r~equals~8452)

                          photo: http://www.squarebirds.org/users/joh...d_June2009.jpg
                          history:
                          http://www.squarebirds.org/users/johng/OCC.htm

                          Comment

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