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  • orwin
    1960 Tbird
    • Jun 17 2008
    • 142

    Power Brake return spring, stop?

    Can anyone check under the dash and see if their brake pedal has a return spring, insulator and rubber "stop"?

    I'm reassembling my 60 HT and I don't have the parts shown in the parts book: Insulator B5A2481-A, Return spring B7A2472-A, and Bumper MA7583-A. I'm not sure if they were ever on the car.

    I am trying to locate these parts but it occurred to me that maybe the Birds never had them and the parts books are wrong.

    Thanks,

    John
    Attached Files
    John Orwin
    1960 HT 430
    VTCI #11290
    Tbird Registry #1590
  • simplyconnected
    Administrator
    • May 26 2009
    • 8787

    #2
    Do you have a stick shift? The brake pedal support and hardware is different for an automatic.
    Member, Sons of the American Revolution

    CLICK HERE to see my custom hydraulic roller 390 FE build.

    "We've got to pause and ask ourselves: How much clean air do we need?"
    --Lee Iacocca

    From: Royal Oak, Michigan

    Comment

    • orwin
      1960 Tbird
      • Jun 17 2008
      • 142

      #3
      Automatic, 430 c.i. motor. Power Brake with booster on firewall.
      When I took the car apart, there was no return spring on the brake pedal shaft. Not sure if there ever was one. But now that I am putting it together piece by piece, I want to be sure that it wasn't somehow lost or discarded over the past 50 odd years. It would seem that the booster has a spring so not sure if the spring on the pedal shaft is really needed. A discussion on one of the Falcon forums implied that some cars had them some did not. The parts book shows the 60 Falcon with a similar return spring.

      John
      John Orwin
      1960 HT 430
      VTCI #11290
      Tbird Registry #1590

      Comment

      • Joe Johnston
        Super-Experienced
        • Dec 23 2008
        • 720

        #4
        I've never seen one with out a spring of some sort or without a stop bumper either. The spring makes the pedal fully lift away from the push rod.

        Comment

        • orwin
          1960 Tbird
          • Jun 17 2008
          • 142

          #5
          Thanks!

          I have been able to locate most of the missing parts except the spring B7A2472-A. None of the "standard" Bird suppliers list it and I tried Dennis Carpenter, who at least listed it on his Website. He sold the last one so now I am on to Plan B. I found that Tri-5 Chevies used a similar spring so ordered one for 6 bucks. Will see if it fits. Anyone out there with junk or parting out Birds want to sell me a spring?

          John
          John Orwin
          1960 HT 430
          VTCI #11290
          Tbird Registry #1590

          Comment

          • jopizz
            Super-Experienced


            • Nov 23 2009
            • 8345

            #6
            Here's the picture of the brake assembly for a power brake equipped car. As you can see there's no spring like there is on a manual brake manual transmission car.

            John
            Attached Files
            John Pizzi - Squarebirds Administrator

            Thunderbird Registry #36223
            jopizz@squarebirds.org 856-779-9695

            https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

            Comment

            • DKheld
              Super-Experienced
              • Aug 27 2008
              • 1583

              #7
              x2 on John's comments. Don't remember my car having a spring - there isn't much room for one anyway. I can check tomorrow but mine is a 352 - pretty sure they are the same. Carl Heller has plenty of parts cars - partsetal on the forum - send him a private message.

              Eric

              Comment

              • DKheld
                Super-Experienced
                • Aug 27 2008
                • 1583

                #8
                My pic didn't turn out like I wanted it to..... but the bottom line is - no spring on a '60 / 352 / non-A/C car with the booster in the engine compartment.

                Eric

                Comment

                • orwin
                  1960 Tbird
                  • Jun 17 2008
                  • 142

                  #9
                  More brake questions

                  Thanks Eric,

                  It didn't look like that cross shaft had ever been apart so I suspected it never had a spring. But how about the rubber "bumper"? There is a rectangular hole in the top of the pedal arm. From your picture looks like no rubber bumper either.

                  Now I am trying to find a replacement PB pedal, but all the parts houses seem to have a non-original type replacement. The original pedal is rubber molded over a steel backing plate with "Power Brake" molded into the face. VTCI confirms this is right. No stainless trim. I can use my original but it is badly worn. Anyone know of a source for the correct pedal? On the back it is molded 4146857 AY 4.

                  John
                  John Orwin
                  1960 HT 430
                  VTCI #11290
                  Tbird Registry #1590

                  Comment

                  • jopizz
                    Super-Experienced


                    • Nov 23 2009
                    • 8345

                    #10
                    Have you checked with Carl Heller (partsetal). He may have one.

                    John
                    John Pizzi - Squarebirds Administrator

                    Thunderbird Registry #36223
                    jopizz@squarebirds.org 856-779-9695

                    https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                    Comment

                    • simplyconnected
                      Administrator
                      • May 26 2009
                      • 8787

                      #11
                      Mac's in NY:

                      Mac's part #: C1SS-2457-C

                      Ford Thunderbird Brake Pedal Pad - Automatic Transmission & Power Brakes $9.95 /EACH



                      Enjoy. - Dave
                      Member, Sons of the American Revolution

                      CLICK HERE to see my custom hydraulic roller 390 FE build.

                      "We've got to pause and ask ourselves: How much clean air do we need?"
                      --Lee Iacocca

                      From: Royal Oak, Michigan

                      Comment

                      • orwin
                        1960 Tbird
                        • Jun 17 2008
                        • 142

                        #12
                        Pedal, bumper?

                        Mac's online says "not correct for 1960" but it does look EXACTLY like my pedal. For 10 bucks, I'll take a chance. Can anyone check if there is the rubber "stop" bumper? I also ordered one from Mac's but not sure if it was ever equipped.

                        John
                        Attached Files
                        John Orwin
                        1960 HT 430
                        VTCI #11290
                        Tbird Registry #1590

                        Comment

                        • jopizz
                          Super-Experienced


                          • Nov 23 2009
                          • 8345

                          #13
                          I believe that's just the rubber part without the metal. I've never tried it but you probably have to separate the two and somehow glue it. Somewhere it says slip on but I'm not sure how that would work. Maybe if Carl Heller sees this thread he can explain further.

                          John
                          John Pizzi - Squarebirds Administrator

                          Thunderbird Registry #36223
                          jopizz@squarebirds.org 856-779-9695

                          https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                          Comment

                          • simplyconnected
                            Administrator
                            • May 26 2009
                            • 8787

                            #14
                            I think all the Ford lines used the same semi-hard rubber bumpers. Mine are all rubber... pull the ears back and slide it in. The brake pedal needs to be depressed to get to this square hole. The rubber hits the top of the brake pedal support. - Dave
                            Member, Sons of the American Revolution

                            CLICK HERE to see my custom hydraulic roller 390 FE build.

                            "We've got to pause and ask ourselves: How much clean air do we need?"
                            --Lee Iacocca

                            From: Royal Oak, Michigan

                            Comment

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